Water Cooled Lead

Water Cooled Lead Manufacturer

Recognized for manufacturing and offering quality water cooled leads by, Abhay Induction Tech Pvt. Ltd. finds extensive use in melting and induction heating applications. These specialist parts are designed to support large electrical currents while preserving thermal stability by means of effective water-cooling systems. Each water-cooled lead is constructed from premium-grade copper for exceptional conductivity and is covered with long-lasting, highly insulating materials to endure harsh industrial conditions, according to Abhay Induction Tech Pvt. Ltd, a prominent producer. These leads are essential for maintaining induction furnace safety and performance because of their long service life, flexibility, and durability. As a dependable provider, the business serves foundries, forging facilities, and other heavy-duty applications nationwide by providing customized solutions suited to particular industrial needs.

Features of the Water Cooled Lead

  • constructed with high-quality copper conductors for superior electrical conductivity and low power loss.
  • Effective heat dissipation is ensured by an integrated water-cooling system, enabling continuous operation in hot conditions.
  • For dynamic furnace configurations, the highly flexible architecture makes installation and mobility simple.
  • Constructed to survive challenging industrial conditions using insulating materials that are resistant to heat and abrasion.
  • Designed to withstand corrosion and stop water leaks with sealed fittings and reinforced outer jackets.

Application of the Water Cooled Lead

Abhay Induction Tech Pvt. Ltd.'s Water Cooled Lead is widely used in a variety of electrical and industrial applications where accurate magnetic flux control and current monitoring are essential. Important uses consist of:

  • For precious metals, copper, aluminum, and steel.
  • To securely transport high-current loads.
  • Plants that handle heat.
  • For batch or continuous melting processes.
  • Systems for distributing power.
  • Aerospace and automotive sectors.

Water Cooled Lead Specifications – Abhay Induction Tech Pvt. Ltd.

Parameter Specification
Conductor Material Electrolytic Grade Copper (99.9% purity)
Cooling Method Internal Water Circulation
Hose Material EPDM / Silicon Rubber / Heat-resistant PVC
Current Carrying Capacity Up to 10,000 Amps (Customizable)
Operating Voltage Up to 1,000 Volts
Water Pressure 2 – 6 Bar
Water Flow Rate 5 – 20 LPM (depending on lead size)
Outer Diameter 25 mm – 100 mm (Custom Sizes Available)
Length 1 Meter to 10 Meters (Custom Lengths on Request)
Temperature Resistance Up to 120°C (248°F)
End Terminations Lugs / Ferrules / Flanges / Customized Fittings
Insulation Resistance ≥ 100 MΩ at 500 VDC
Leakage Test Pressure Up to 10 Bar
Bending Radius 3 to 5 Times of Outer Diameter